Alloy Engineering Company

CNC Setup Operator

Cuyahoga Falls, OH

full_time

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Job Type

Full-time

Description

The CNC Set-up Operator will develop, implement, and improve manufacturing processes in a job-shop environment. This role requires a deep understanding of machining operations, process optimization, and lean manufacturing principles. The successful candidate will work closely with cross-functional teams to ensure that manufacturing processes are efficient, cost-effective, and meet quality standards. Additionally, the role demands a strong focus on customer satisfaction, ensuring that the company's products meet or exceed customer expectations.

Process Development And Optimization

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Develop and optimize machining processes to improve efficiency, reduce costs, and enhance product quality.

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Design and implement process flow, job routing, work instructions (including specifying appropriate inspection tools), and standard operating procedures (SOPs) for machining operations.

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Generate lean and efficient manufacturing plans for machined assembly processing.

Customer Focus

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Work closely with customers to understand their technical needs and requirements, ensuring all manufacturing processes align with customer specifications.

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Act as a technical liaison between the company and its customers, providing technical support and addressing any concerns or issues promptly.

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Participate in customer visits and audits, showcasing the company's capabilities and commitment to quality.

Project Management

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Lead and manage engineering projects from concept through production, eliminating process interruptions and meeting budgets.

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Coordinate with design, production, quality, and other departments to ensure successful project execution.

Technical Expertise

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Provide technical guidance and support for machining operations, including CNC programming, tooling selection, inspection equipment, and fixture design.

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Troubleshoot and resolve technical issues related to machining processes and equipment.

Lean Manufacturing And Continuous Improvement

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Implement lean manufacturing principles and practices to improve workflow, reduce waste, and increase productivity.

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Identify and drive continuous improvement initiatives, utilizing Six Sigma and other quality improvement methodologies

Quality Assurance

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Ensure that manufacturing processes comply with quality standards and specifications.

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Assist with root cause analysis and implement corrective actions for quality-related issues with the Department Lead.

Leadership And Mentorship

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Provide leadership and mentorship to junior engineers, estimators, and production staff on machining processes and best practices.

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Foster a culture of continuous learning and professional development within the team.

Cost Management

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Analyze and manage manufacturing costs, seeking opportunities for cost reduction and efficiency improvements.

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Prepare cost estimates for new products and process changes and assist in generating quotations when overflow assistance is required – daily quotation meeting and assignment

Safety And Compliance

Ensure that all manufacturing processes adhere to safety regulations and company policies.

Requirements

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Bachelor's degree in Engineering, or a related field, preferred

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Minimum of 5 years of experience in manufacturing engineering, with a focus on job shop machining.

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Extensive knowledge of machining processes, including CNC programming, tooling, inspection, and fixture design.

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Manufacturing plan creation and documentation.

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Proficiency in CAD/CAM software (e.g., SolidWorks, Mastercam).

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Blueprint reading and interpretation, as well as an understanding of Quality Control inspection.

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Strong project management skills, with the ability to manage multiple projects simultaneously.

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Experience with lean manufacturing and other continuous improvement methodologies.

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Excellent problem-solving and analytical skills.

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Strong communication and interpersonal skills, with the ability to work effectively in a team environment.

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Proven track record of building and maintaining positive relationships with customers.

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Ability to mentor and train junior engineers and production staff.

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Comfortable engaging with customers in technical and support settings.

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Familiarity with quality standards such as ISO 9001.

Physical Requirements

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Sit, stand,and walk throughout the shop

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Lift at least 25 pounds infrequently

Salary Description

$65,000-$110,000 based on experience

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