GKN Sinter Metals, LLC

Tool Design Manufacturing Engineer

LocationGallipolis, OH
Job TypeFull-time
Salary$85,000-$89,000

About This Job


Tool Design Manufacturing Engineer

Role Purpose: Conduct engineering project assignments to develop new tooling, modifications and alterations of existing tooling, fixtures, gauging, jigs, mechanisms, and attachments used in the manufacture of Company products. Support and Drive Plant Engineering activities with focus on Continuous Improvement for Compacting, Sintering and Forging. Performs tasks related to manufacturing systems development, improvements, and troubleshooting as related to equipment and tooling with the emphasis on advanced technology and techniques.


Role Reports to: Engineering Manager


Key Responsibilities:

Evaluating customer design to determine feasibility of tooling design for manufacturability.
Research and develop original design concepts, material and tolerance specifications, and cost estimates.
Submit tool designs to tooling providers for cost estimations; issue and track requisitions and provide engineering assistance during initial tool tryout.
Expedite tooling projects.
Determine equipment needed to advance technology, techniques, and processes.
Stay abreast of new developments in the field of tooling, applications and methods, and powder metal trends.
Facilitate Engineering Change Requests as required.
Equipment and plant layout drawings and details as required.
Support manufacturing engineering group, as needed. Ex. Kaizan events, Lean Events, Safety Issues and launch activities, etc.
Operating and maintaining the document control.
Utilize Team Center to maintain control of prints and related documents.
Meet with equipment manufacturers, sub-contractors and tooling service firms as needed.
Inventory control and interaction with all outside tooling and related vendors.
Determine, review, and approve tooling changes including materials, heat treatment, and coatings.
Improve tooling performance and cost through design and testing techniques.
Design, analyze and interpret data and data collection to support change and improvements related to process and product capability.
Accountable for completion of tool designs that meet specifications, timeframe and budget.
Foster a positive labor relations environment. Direct, supervise and coordinate all tool room employees.
Utilize skills, knowledge, abilities, experience, staff hours, machines, and tools to most economical advantage.
Maintain and train a skilled, flexible and efficient work force
Provide progress reports; maintain records and files pertinent to this function.
Assist other departments in manufacturing processes as it relates to tool design.
Champion Diversity & Inclusion in line with the Company guidelines
Other duties as assigned.


Formal qualifications required:

4-year degree in Engineering (prefer Mechanical Engineering); or equivalent experience, preferably powdered metal tooling or set-up experience. Experience in Unigraphics and AutoCad is required. Prior experience with automotive-related quality processes, Inventor and Team Center is desirable.


Soft Skills and Other Competencies:

Ability to work effectively in a team environment – to effectively listen, challenge and communicate
Demonstrated ability to be proactive and take initiative, including performance of duties exercising independent judgement.
Ability to read and comprehend mechanical, pneumatic, and hydraulic prints.
Knowledge of Compaction, Sinter, Forge, Grind, Hone, Shot Blast, and Assembly equipment and processing.
Knowledge of basic electrical, mechanical, pneumatic, and hydraulic systems
Professionalism and flexibility
Ability to work directly with upper management in a fast-paced environment and function in a multiple reporting relationship structure.
Ability to maintain confidentiality.
Strong problem solving and project management skills
Ability to work on multiple projects simultaneously.
Excellent written and oral communication skills in the English language.
Excellent organizational and planning skills.


Job Type: Full-time


Pay: $85,000.00 - $89,000.00 per year


Benefits:

401(k)
401(k) matching
Dental insurance
Employee assistance program
Health insurance
Health savings account
Life insurance
Tuition reimbursement
Vision insurance


Schedule:


Monday to Friday


Work Location: In person


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