Benchmade Knife Company

Automation Application Engineer

LocationOregon City, OR
Job TypeFull-time

About This Job

The Automation Application Engineer is responsible for the electromechanical design, development, and implementation of automation projects that improve safety, working conditions and product quality, while increasing throughput and reducing operating costs. In this role, this individual works with a group of other like-minded engineers whose objectives are to automate existing processes, manage projects, coordinate technology solutions, and partner with outside sources to ensure the completion of projects in a timely manner. This highly effective individual is also a part of a team that provides automation leadership and expertise within the organization.


In this role, you will be required to map existing processes, perform R&D activities to support existing and future automation projects and Identify areas of manufacturing that are “ripe” for automation. As a key technical team member of the automation team, you will be asked to partner with operations to help participate in the development and alignment of the 1, 3, and 5-year vision for automation.


One of the primary goals of this position is to maximize knife production per square foot using safe and effective automation principles and solutions. The successful individual in this position will take the initiative to learn and understand the manufacturing systems and processes as they exist today. Reducing our time to market and increasing our ability to serve internal and external customers with the effective execution of focused value-added automated solutions is key to our continued organizational success.


ESSENTIAL JOB FUNCTIONS/DUTIES

Develop detailed and accurate value stream maps to baseline current component value streams
Isolate and identify opportunities and challenges with production flow
Improve the traction and focus for process stabilization efforts
Create flow-minded solutions in partnership with manufacturing and process engineering
Responsible for the design and development of automation projects including, initial concept, design requirements, system architecture, test plan, prototype fabrication /testing, and final production release
Participate in conceptual equipment development and product specification to ensure designs provide appropriate components to achieve Benchmade’s process standards
Selection and specification of machine components such as motors, pneumatics, conveyors, and part-feeding

components

Establish test plans at vendor and Benchmade facilities during installation and buy-off of equipment
Debug and optimize automated processes to maximize cycle time and improve availability and yield.
Create detailed documentation including but not limited to design input requirements, specifications, design of experiments, acceptance test and validation protocols, detailed drawings, and bills of materials
Modify existing equipment to improve product quality, increase part throughput, decrease cost, and/or strengthen safety measures
Evaluate and recommend engineering changes to equipment or processes that will ensure maximum productivity
Manage outside suppliers and contract manufacturers when required


QUALIFICATIONS

A bachelor’s degree in Robotics, Mechanical or Electrical Engineering, or other related degree, and 3+ years of experience automating manufacturing equipment & processes is required. Equivalency to the qualification standard will also be considered.
Strong manufacturing process knowledge; preferably in low volume, high mix production model
Proficiency in designing components and automated assemblies in SolidWorks and/or Creo
Experience in mechanical design of complex tooling and fixturing for automated systems
Ability to quickly troubleshoot and modify existing equipment as required
Ability to analyze existing processes to determine the feasibility and cost-effectiveness of automating them to meet company productivity and cost goals
Hands-on experience with electro-mechanical troubleshooting of an automated manufacturing environment
Ability to read and modify mechanical and electrical prints as required
Collaborate with Controls Engineers, Manufacturing Engineers, and plant personnel to optimize system performance
Ability to develop project simulations using FANUC Robo-Guide or other simulation software solutions preferred
Experience programming Fanuc robots preferred but not required


WORKING CONDITIONS

Working Environment: Time to be split 50/50 between shop and office
Safety Requirements:
Adherence to all safety policies required at all times.
PPE required on the shop floor (ear protection where specified, safety glasses, closed-toed shoes, etc.)
Physical Demands: Ability to lift to 50 lbs., maybe sitting or standing for long periods.
Travel Requirements: As needed, less than 10% of the time


Equal Opportunity Employer/Protected Veterans/Individuals with Disabilities

The contractor will not discharge or in any other manner discriminate against employees or applicants because they have inquired about, discussed, or disclosed their own pay or the pay of another employee or applicant. However, employees who have access to the compensation information of other employees or applicants as a part of their essential job functions cannot disclose the pay of other employees or applicants to individuals who do not otherwise have access to compensation information, unless the disclosure is (a) in response to a formal complaint or charge, (b) in furtherance of an investigation, proceeding, hearing, or action, including an investigation conducted by the employer, or (c) consistent with the contractor’s legal duty to furnish information. 41 CFR 60-1.35(c)


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